How to Fit or Replace a Belt on a RYOBI Belt Sander

Correct Belt Size 

Safety First: Remove the battery or disconnect from power  

Important: Always wear the correct protective equipment before maintenance. Dust mask or respirator P2, FFP2, or N95. 

Belt sanders use a sanding belt that must be fitted correctly. Belt sizes are not interchangeable, so ensure you use the correct size:

Steps to fit or replace the belt:

Step 1: Disconnect power 

For AC models: unplug the power cord. 

For cordless models: remove the battery. 

Step 2: Release tension 

Pull back the tensioning lever and slide the old belt out. 

Step 3: Position the new belt 

Place the belt roughly in the centre of the metal backplate and push the tensioning lever back in. 

Step 4: Align the belt 

Ensure the belt fits firmly on the rollers. 
Adjust the tracking so the belt stays centred and does not come off during use. 

(See: How to adjust the belt tracking on a Ryobi Belt Sander.)